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Automatic Vertical High Vacuum Plugging Machine for IC-Substrate

Features

Designed for carrier plate factories, it adopts automated linkage and contactless production technology to ensure quality stability and equipment reliability during the production process. 

Industry-first automated hole plugging equipment improves productivity and work efficiency. 

By optimising processes, energy and raw material consumption is saved and sustainable development is achieved. 

Ensures consistent product quality and intelligent  production.

Introductions

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★Enables contactless Core layer plugging.

★Dual-mode workstations, either manual or automatic.

★Industrial design without particle.

★DevelopedforFC BGA, ATE, high aspect ratio.

Product Specifications

Machine Size

8243*4090*2595mm

Vacuum

≤100pa(Atmospheric Pressure)

Panel thickness

0.2-8.0mm

Panel size

MIN:510*510mm  MAX:510*635mm  

Aspect ratio

Through hole: 40:1 (Max.) 

Blind hole: 1:1 (Max., hole size after plating)

Plugging method

Full plate plug holes (top to bottom)

Plugging speed

2-80mm/sec(adjustable)

Plugging Hole Pressure

0-6bar(adjustable)

Diameter of plugging holes

Through hole: 0.1-1.0mm (hole diameter after plating) 

Blind hole: 0.1-1.0mm (hole diameter after plating)

Noise (normal operation)

≦75dB

Paste pressure

Cylinder push force: 0-6bar (adjustable) 

Pneumatic push force: 0-6bar (Use does not exceed 3bar)

Plugging holes and plate edge spacing

Hole distance from plate edge≥15mm

Operation Panel 

Touchscreen and mobile screen operation

Protection Device

Safety light curtain, emergency stops

Paste Addition Methods

Automatic cartridge change

Failure rate

≦1/400h(Failure time/equipment uptime)

Height of operating table

1000±100mm

Scraper speed

5-200mm/sec(adjustable)

Scraper pressure

0-6bar(adjustable)

Production Capacity 

One plugging and one ES unit:Approx. 15-19 tablets per hour

Two plugging and one ES unit:Approx. 28-34 tablets per hour

Communal Requirement


Electrical requirements

Electric

Three-phase five-wire 380V

Pressure of compressed air

≧6.5bar

Power (output)

26KW

One Heat Exhaust Machine


32m³/h(Interface:φ75mm²)、total 2 units

Compressed air consumption

17m³/h(interfaces:φ10mm)

One Ice and Water Dispenser 3L/Min 15℃-7L/Min 30℃, two unit in total.

Recommended space around machine

800mm 

Weight 

6227KG(One plugging unit about 2000KG)

Equipment installation environment (temperature, humidity and dust-free requirements)

A. Environmental requirements: clean room, 100,000 level↑.

B. Temperature requirement: 22±2℃.

C. Humidity requirements: 50±5%




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